Automobile Paint Shop Process Automation :
Global Manufacturer of Structural Adhesive

Customer is a German chemical and consumer goods company headquartered in Düsseldorf, Germany. It is a multinational company active both in the consumer and industrial sector. India office operates in two key business areas i.e. Adhesive Technology, Beauty Care and headquartered in Mumbai. To comply with Global Corporate Security Policy, India office was looking for an automated Intrusive Detection System for 11 server rooms located in different cities of India.

Customer Challenges :
  • B2B: Limited visibility of end-to-end automobile process line, material consumption, key performance parameters
  • Operations: Manual production process leading to operational inefficiencies and quality inaccuracies
  • Management: Ineffective cost control mechanisms, value-adds to enterprise customers
DYM Solution :

DYM as IoT partner of "Structural Adhesive Company, India", had been posed with this challenge. DYM approach was as follows -

  • B2B: Digital log book platform powered by IoT to enable digitization of process lines and monitor consumptions
  • Operations: Digitally compute Cp-Cpk for quality parameters monitoring and informed production planning
  • Management: Open new revenue line of product monitoring “As-A-Service model”
Benefits :
  • 8% waste reduction per assembly line of client’s automobile customers
  • Optimize workforce productivity by 10% with comprehensive operational visibility
  • Better forecasting projected to result in lower product cost